Istec RecipSys 200 - Rod drop monitoring system
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ISTEC RecipSys 200 - Rod Drop Monitoring System
The ISTEC RecipSys 200 (RSY200-000-001) is a compact triggered rod drop monitoring module designed for reciprocating compressors. This dual-channel system with phase reference delivers accurate real-time data of rider band wear, eliminating the need for periodic production shutdowns for manual inspections. The transmitter-based design is cost-effective and extends monitoring coverage to compressors of any size or configuration.
System Specifications
- Model: RSY200-000-001
- Configuration: Dual channel + phase reference input
- Monitoring Type: Phase-triggered rod position measurement
- Output Signals: Relay outputs and analog outputs for rod position
- Analog Outputs: Two industry-standard 4-20 mA outputs
- Form Factor: Compact monitoring system with small technical footprint
Key Benefits
- Increased Uptime: Eliminates periodic production shutdowns for manual inspections, significantly lowering downtime
- Universal Compatibility: Transmitter-based system enables monitoring coverage for any reciprocating compressor
- Flexible Configuration: Expandable to any cylinder configuration and compatible with any sensor brand
- Cost-Effective: Low financial impact compared to traditional monitoring solutions
- System Integration: Integrable with any existing monitoring system via standard analog outputs
Technical Features
- Phase-Triggered Accuracy: Filters displacement signal to the correct phase angle for reliable measurements on fixed or variable RPM compressors
- Real-Time Monitoring: Continuous rider band wear monitoring with accurate position data
- Standalone Operation: Fully functional as an independent monitoring system
- Triggered Signal Processing: Ensures measurement accuracy as opposed to overall measurements
- Dual Channel Design: Monitors multiple measurement points simultaneously
Monitoring Capabilities
- Rider Band Wear: Continuous monitoring eliminates guesswork and manual inspections
- Rod Position: Triggered position measurement with relay and analog outputs
- Variable RPM Compatibility: Phase-triggered filtering works with both fixed and variable speed compressors
- Alert Outputs: Relay outputs for alarm and shutdown conditions
Applications
Ideal for condition monitoring of reciprocating compressors in:
- Oil and gas production facilities
- Gas processing plants
- Petrochemical facilities
- Chemical processing plants
- Refineries
- Pipeline compression stations
- Industrial gas compression applications
Integration Options
- Standalone System: Fully functional as independent monitoring solution
- Suite Integration: Compatible with any monitoring suite via 4-20 mA outputs
- Sensor Compatibility: Works with any brand of displacement sensors
- Expandable Design: Scale to any number of cylinders or monitoring points
Note: The RecipSys 200 transmitter-based system provides a cost-effective solution for extending monitoring coverage to reciprocating compressors while maintaining compatibility with existing infrastructure and sensor systems.